1:1 transparent silicone glue potting machine for LED wall-washer lighting production
Machine Description
In the competitive world of LED lighting manufacturing, precision and efficiency are paramount. The 1:1 Transparent Silicone Automatic Glue Potting Machine is engineered to redefine waterproof production for LED wall-washers, delivering unmatched consistency, speed, and reliability.
This state-of-the-art machine specializes in the fully automated dispensing, mixing, and potting of two-part transparent silicone glue. Equipped with high-precision metering pumps and dynamic mixing nozzles, it ensures a flawless 1:1 ratio every time, eliminating air bubbles and uneven curing that compromise waterproofing. The system’s programmable controls allow customization for complex PCB geometries, adapting seamlessly to diverse LED driver designs.
Why Choose This Glue Potting Machine?
- Ultra-Precise Dispensing: Advanced sensors and robotics achieve high-level accuracy, guaranteeing complete encapsulation of sensitive electronics for IP68/IP69-rated protection.
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Rapid Cycle Times: High-speed automation slashes production downtime, ideal for large-scale projects like architectural façades or stadium lighting.
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Material Efficiency: Closed-loop feedback systems minimize silicone waste, reducing costs by up to 20% compared to manual methods.
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Versatile Compatibility: Works flawlessly with low-viscosity transparent silicones, ensuring optimal light transmission (95%+) for vibrant, undistorted illumination.
Designed for harsh industrial environments, the machine’s stainless-steel construction and temperature-controlled chambers ensure stability across a wide range (-30°C to 50°C). From luxury retail displays to smart city installations, manufacturers trust this automated potting solution to eliminate leaks, reduce rework, and extend product lifespans. By streamlining workflows and ensuring 24/7 repeatability, the machine empowers brands to meet tight deadlines without sacrificing quality.
Upgrade Your Production Line Today—where cutting-edge automation meets crystal-clear durability. Invest in a glue potting machine that lights the way to smarter, safer, and more profitable LED wall-washer manufacturing.
Machine Features
- Metering, proportion, mixing, Dispensing are realized via automatic operation;
- Two 304 stainless steel container to store A glue and B glue separately to make sure glue will not solidify in long term reservation;
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3 axis mechanical hands employ high precision linear movement module to ensure accurate movement and high repeat accuracy;
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Touch screen operation plus handhold teaching programming case, easy to learn and operate;
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According to the feature of products and production capacity requirement, fixture and glue delivery head can be customized.
Technical Parameters
| Model | MG-8080 |
| Working Range | 0～500mm/sec |
| Repeat Accuracy | ±0.02mm |
| Mixing Proportion | 100:100～100:10(1:1~10:1) |
| Metering Method | Precise Gear Pump or Screw Pump |
| Mixing Method | Static Mixing |
| Mixing Accuracy | ±1% |
| Glue Extrusion Accuracy | ±1% |
| Glue Container Capacity | 30L 304 Stainless Barrel |
| Glue Viscosity | Max≤20000CPS |
| Glue Additive Proportion | MAX≤100(Glue):100(Additive)(1:1) |
| Glue Additive Size | Max≤400tsp |
| Control Mode | PLC+Handhold Teaching Programming Case+Touch Screen |
| Programming | Teaching Programming |
| Program Capacity | At least 100 unit, 4000 points/unit |
| Transmission Method | Steeping Motor+Synchronous Belt+Linear Guide-way |
| Working Pressure | 0.5-0.8Mpa |
| Working Power | AC220V 50HZ/2000W(stirring,vacuuming, heating not included) |
| Working Temperature | 0-40℃ |
| Working Humidity | 20-90% no condensation |
| Dimension | 1680x1200x1600 mm(WxDxH) |
| Weight | About 350KG |
| Optional Functions | Glue container stirring, pre-heating, vacuum degassing, self-cleaning |
Machine Details
